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roll to roll heat press

Same Temperature and Press Time When Use Calender Heat Press Machine? – Of Course Not!  

 

Sublistar calender heat press is an affordable, easy to use a rotary heat press for all your dye sublimation paper transfer and direct-to-fabric applications. The sublistar’s intuitive design makes for quick, easy use, maintenance, and cleaning, thus saving time on production. Solid, all-steel construction provides high-quality performance and ensures heat press is built to last.

calender heat press

calender heat press

For your growing business, so does the urgency to retire that old iron and invest in a quality calendar heat press machine. Heat press machines use heat and pressure to imprint a design onto a substrate. A heat press can apply graphics on a variety of different materials like fabric, leather, ceramic, etc. The design is first printed on specialized heat transfer paper using a solvent ink. This ink is designed to transfer from the paper to the item when pressed with heat. Read on for five reasons why a heat press is better than your iron.

Sublistar roller heat press applies at a much faster rate than other methods of shirt printing. This is due to fewer steps, preparations, and less of a learning curve. As you get more familiar with your heat-press, the digital timer will become your best friend. The timer is set depending on the type of fabric being used and will beep when the heat transfer is complete. While the heat press is working it’s magic you have time to set up the next shirt. Thus making the printing process faster and more efficient.

As we can see that one of the most important variables when applying transfers to fabric is pressure. With that old iron, the level of pressure applied can be hard to measure. This becomes problematic when the manufacturer suggests a certain number of pressure. Even worse, if you push too hard or for too long your garment might scorch. After all, iron wasn’t made for doing heat transfers. The perfect pressure can mean the difference between a shirt that has peeling vinyl letters after five months and a smoothly adhered shirt that lasts years.

heat press

heat press

Calender heat transfer is the most cost-effective garment decoration method for small quantity orders. The unit cost per garment is unmatched in the printing industry. This allows customers to order just a few items here and there without the cost ballooning.

When you have numerous orders, pressing the images in different stages can be a hassle. The size of your iron plate is only 5×3 inches — and that’s if you purchased a wide end model! It might work pressing the transfer on in stages, but it definitely is not time efficient or ideal.

Many products require a specific temperature to press on, like cotton, polyester, spandex, and blended fabric. The dial on irons clicks between linen, cotton, wool, silk, etc. It doesn’t have the option to select a specific temperature, therefore you never really have an exact idea of how your iron is getting. Not knowing the exact temperature may result in melting and scorching, or areas not getting hot enough to properly adhere to the ink.

With a sublimation calender heat press, the temperature can be manually set. This ensures that temperature is always spot on for all your garments, no matter the fabric. Just set the temperature and timer and go!

heat press machine

heat press machine

Manufacturer Supplier Heat Press Time and Temperature Guide

 

It’s good to be optimistic, we have to tell you that the process is a bit complex, needing careful planning if the results are to be great. The careful planning we’re talking about here especially concerns the time and temperature of the heat press. For the transfer to look good, the temperature needs to be set correctly, and the amount of pressure applied needs to be right.

Apart from that, you need to know whether to remove the carrier paper hot or cold. Deciding on all these factors can be a bit overwhelming particularly when you want the results to be faultless. But, with this handy heat press temperature setting guide, you don’t need to worry at all. We’re going to look at the correct heat and temperature when applying a heat press to different materials as follow:

sublimation heat press

sublimation heat press

a). Matte PU Vinyl

Temperature –(135-145 °C)

Time – 10-15 seconds.

Pressure – 3-6KG/Mpa.

Peel- Warm/Cold.

b). Metallic PU Vinyl

Temperature –(135-145 °C).

Time – 10-15 seconds.

Pressure – 3-6KG/Mpa.

Peel- Warm/ Cold.

c). Hologram Vinyl

Temperature –(135-145 °C).

Time – 10-15 seconds.

Pressure – 3-6KG/Mpa.

Peel- Warm/ Cold.

d). Glitter Vinyl

Temperature –(145-160°C).

Time – 15-18 seconds.

Pressure – 3-6KG/Mpa.

Peel- Hot/Cold peel.

e). Flocking Vinyl

Temperature –(167-175°C).

Time – 18-22 seconds.

Pressure – 3-5KG/Mpa.

Peel- Hot/Cold peel.

f). Reflective Vinyl /Luminous Vinyl / Chameleon Vinyl

Temperature –(135-145°C).

Time – 10-15 seconds.

Pressure – 3-6KG/Mpa.

Peel- Hot/Cold peel.

g). Sublimation Paper- Transfer onto Polyester

About polyester, you can set a temperature of around 225 °C  and set the time to just about 30 seconds. Peel the sublimation paper when warm or cold.

h). Sublimation Paper-Stretchy Materials

If the material you’re heat pressing has a lot of stretches, for instance, a swimming costume, set the temperature to around 180°C and apply the heat press for around 40 seconds. Peel the sublimation paper while cold.

i). Heat Transfer Paper for Cotton Dark

Cotton is one of the most widely-used fabric because, in fact, 75% of men’s clothing are made of 100% cotton. When applying transfers to a cotton apparel with dark color, you need to use more time as shown in these guidelines:

Temperature –165°C

Time – 25 sec

Pressure – medium

Peel – when hot/Warm/Cold

j). Heat Transfer Paper for Cotton Light

Cotton is one of the most widely-used fabric because, in fact, 75% of men’s clothing are made of 100% cotton. When applying transfers to a cotton apparel with Light color, you need to follow shown in these guidelines:

Temperature –185°C

Time – 15 sec

Pressure – medium

Peel – when hot/Warm/Cold

 

We are the roller calender heat press machine factory in China, we export our heat press machine for all over the world, different width and heat drum, we can also custom-made the color for you, any need, pls feel free to contact us!

 

 

heat press

How About Our Roller Heat Press Machine & What Material Can Use On It?

The roller heat press machine is a very simple machine that transports heat and pressure for a restricted time period to any substance. The machines also have revolutionized the printing process and may be used in the home and to your small to moderate printing home. The strain and warmth help to move prints on the surface with precision. Roll heat press machines are specially intended for transferring pressure and heat on various substances for digital inkjet printing.

 

heat press

heat press

 

As we can see that heat transfer is a significant step for different sorts of printing. Heat press machines arrive with the electronic timer and thermostat for controlling heat and time whilst printing. This permits you to use different cloth and distinct kinds of printing methods. Connected with specialist dye-sublimation printing creation, the oil drum variant is a more expensive calendar media that requires an air compressor to operate it. Offered in mid-to-high volume manufacturing versions, they vary from shop-sized into industrial-sized presses. The petroleum inside their drums takes more time to heat up compared to the atmosphere in their electric sockets, but they keep heat much better over long intervals and guarantee better heat-pressing consistency.

Unlike another roll to roll heat press machine exemplified within this particular post, calendar heat presses do not have heating cubes. Rather, they use petroleum or heated drums to heat move from a printed roll of dye-sublimation transfer paper on polyester cloth — the roll of heat transfer paper has been connected calendar press to the media and fed through together with the cloth.

Calendar presses are perfect for users that wish to concentrate in cut and sew clothes and soft-signage. They can’t be used, but to press stiff substrates. Prices vary a whole lot and a lot of the price is based on if it is electrical or petroleum-based and about the dimensions of their drum — a much larger drum means a greater price. But a larger drum means better manufacturing and quicker output.

Unlike a bigger roll-to-roll heat press machine, calendar presses call for a 240V electrical socket using a double throw (2 poles) setup. Large-format, oil drum calendar press. Some are easy roll-fed designs and many others are made to enable pre-cut cloth pieces to be fed individually.

roll to roll heat press

roll to roll heat press

 

How About the Features & General Maintenance of heat press machine?

 

The Roll to roll heat press machine provides step-less speed with adjusting options. And the digital temperature along with speed controller for more efficient production. It features a pneumatic automatic anti-deviation device with a pressure regulating device that adjusts the range of tension as well as uniformity of pressure. Its timing shutdown device schedule cooling time prevents causing damage to its felt belt. When the operation is finished, the power-off protection feature shuts down the machine.

If there is any unexpected power failure, its protection system automatically removes the felt strip from the heating roller to prevent it from burning. The automatic separation system makes it easy to separate the waste paper from the transfer printing paper. It is equipped with a pressurized system to meet different working requirements of a wide variety of materials. The user can put fabric, transfer paper, and protecting paper at the same time for convenient transfer printing paper.

 

canlender heat press

calendar heat press

Be sure always to lubricate all the bearings of the machine. Regularly clean the dust from all accessories of the machine. If you find dust in the circuit board as well as in the fans, considering blowing the dust with an air gun. After a few months of usage, you might find the oil tank empty. Consider refueling the tank before it interrupts operation. You can only refuel the tank with 3 liters of oil at a time. Before starting the machine, pour the fuel into the tank. Don’t heat it yet. Before heating the machine up, allow the oil to flow into the bottom of the tank. Wait until the temperature reaches to check whether there is any oil in the tank or not.

When you use the turbine reducer, pay close attention to the instruction manual. After using it for a long time, there can be some noise. Consider replacing the oil frequently. Remove and screws and release the oil and replace it with the same amount of oil. It’s recommended to replace the oil after 200 hours of working to ensure a constant flow of work. If you involve the machine in long high-temperature operations, it might leak a small amount of oil; don’t freak out, it’s quite normal.

 

sublimation heat press

sublimation heat press

 

What Type of Printing can Make Use of Heat Press Machine?

 

As we know the heat press machine can be used in many types of printing for transferring the digital print on any material. You can use Heat Press machines for these types of printing.

Heat transfer Vinyl Printing

In this method, the design is printed on vinyl sheets. Heat Press transfer the design on the surface and the carrier sheet is removed afterward.

Digital dye sublimation Printing

In sublimation printing, the design is transferred to a special paper using special ink. With heat, ink is soaked into the fabric evaporating the carrier sheets.

Plastisol Transfer

Plastisol is a special ink with melted PVC or plastic pigments. The printed design printed on special paper, and later it is transferred to any surface with heat transfer that’s why we say it also can use a heat transfer machine.

Laser Transfer Paper

Laser printers are used to print designs on special laser printable transfer paper. The design is transferred on different materials using heat press machines.

Inkjet Transfer Paper

It has the same process of printing design using an inkjet printer on a special two-layered paper that is later transferred to any fabric with a heat press machine.

 

However, before you embark on purchasing and running a company, ensure that you are well knowledgeable about different print types, papers, fabrics, and inks. Knowing every in detail may deliver finesse and quality to your own work. With a heat press is simple, but you want to understand which sort of ink matches a cloth for a lasting design. Overall, heat press machines have a great deal of utility. It’s possible to purchase one and show off your creativity in various ways. You may also begin a little enterprise.

We are the calender heat press machine factory in China, we export our heat press machine for all over the world, different width and heat drum, we can also custom-made the color for you, any need, pls feel free to contact us!

Heat Transfer Calender-How to Prevent It from Ghosting During Transfer?

Ghosting is a common failure during the heat transfer calender transfer. As you pursue ending up being a skilled dye-sublimation printer, you may encounter several barriers such as your transfer coming out blurred, dull, or discolored. In the following, we have compiled some of the remedies connected with dye-sublimation printing you may experience.

For Flatbed Heat Transfer Calender:

1. The cushion material (such as cotton towel, sponge, cardboard, and so on) under the level textile heat transfer calender soaks up the ink wetness throughout the transfer process, which will certainly trigger too much water vapor throughout the transfer, as well as it will certainly make the picture color when it is moved to the cloth. It ends up being lighter or presents a part of aerosol or water streak-like problem.

So, it can be boosted by vaporizing the wetness on the pad cotton towel prior to transfer as well as during the transfer procedure. If possible, it must be prompt to change the pillow product.

2. The printed photos and also the material that to be moved need to not perspire as much as possible. Or else, the paper will certainly become soft as well as wrinkled throughout the transfer, particularly when the roller press just makes the paper soft as well as wrinkled, and red stripes will certainly appear on the transferred material. And the transfer rate will be lower, the color of the picture will certainly not be beautiful, and the rundown of the picture will thaw when it is serious. There will certainly be a shade difference in the cloth of dry transfer and also damp transfer– a lot more extreme the damp, the more serious the scenario.

As a result of the above aspects, the printed paper (to be transferred) and also textile should be positioned in a completely dry area, as well as the moisture needs to be regulated below 60%.

3. When moving under a level press, ghosting in some cases happens. The reason is that the paper is relatively level throughout the thermal transfer, and it will not bend immediately under the press, as well as the paper and also fabric can be squashed. Nonetheless, when the heat press plate is lifted throughout the thermal transfer, the paper will certainly be adsorbed on the upper press plate together with the fabric, and then fall down. Right now, when the high-temperature transfer paper falls on the material, the additional transfer will take place, causing light ghost pictures.

heat transfer calender

In order to avoid ghosting, the small flatbed heat transfer calender can embrace the adhering to approaches:

① Minimize the climb speed. We can change the cylinder (or hydraulic cylinder) rate control valve (throttle valve or throttle shut off) on the heat transfer calender, and deny the valve that regulates the stress plate’s lifting to make the training speed of the stress plate slower. By doing this, when the pressure plate is raised, the paper, as well as the cloth, are not easily gobbled with each other, which can protect against the issue of ghosting triggered by the additional transfer from falling off.

② Dip the four corners in water. If the transfer paper is smaller than the fabric, you can use a little water (a tiny dot, ≤ 0.5 square centimeters) to the four edges of the transfer paper without printing images, and afterward, cover it on the textile for transfer. After the transfer, the bond will be no misalignment with the textile to cause secondary transfer ghosting. After the transfer, if the put on the fabric is shed with water, it can be wiped off with water.

③ Whitewash method. If the transfer paper is larger than the cloth as well as can conceal the clothes look, the paper and towel are usually not gobbled by the warm pushing plate. This is due to the fact that the physical aspect of being gobbled is the electrostatic impact of the cloth. When the paper covers the cloth, the paper obstructed the electrostatic impact from the fabric. As a result, the textile will certainly not suck up and also diminish the secondary transfer.

④ Usage of unique adhesive transfer paper. It is the best way to avoid ghosting from using unique adhesive transfer paper. The adhesive transfer paper will be pasted with the material during transfer, to make sure that no matter how the paper and material are gobbled and also down, the paper and also material will constantly stick together. At the same time, the possibility of moving as well as ghosting is gotten rid of, and also the selection of glue paper can significantly boost the comfort of operation and also the pass price of mass production.

For Rotary Heat Transfer Calender:

1.Straight ghosting of printing ghosting

Side ghosting describes the fact that superficial shadows appear on the left and appropriate sides of the dots’ axis or lines, as well as their positions, are reasonably taken care of.

heat transfer calender

(1). The double image brought on by the axial displacement of both rollers during the procedure

The thrust bearing of the roll to roll heat transfer calender countered printing cylinder is a component to stop the cylinder’s axial motion. If the thrust bearing is put on or loosened up, there is a space, under the action of the axial thrust of the helical gear, the cylinder will certainly relocate series to create straight ghosting, multi-color. The machine’s axial fine-tuning mechanism hangs, as well as the bearings are worn out, which will certainly cause the printing plate cylinder as well as the covering cylindrical tube to create relative axial variation under the regular functioning condition of the printing press, thus creating side ghosting. Service: Focus on the upkeep of the printing machine at regular times, and it can be prevented if the bearings with severe wear are discovered to be replaced in time.

(2). Ghosting triggered by axial transfer mistake

This kind of failure is generally because of the imprecise paper transfer brought on by the squeegee’s axial activity, which causes ghost pictures. Remedy: Change the space in between the limited ring at both ends of the roller gripper shaft as well as the sleeve’s end surface area.

(3). Ghosting triggered by a ruffled paper

As a result of the lotus leaf paper’s lengthy paper edge, under the printing pressure of the initial shade, it presses to the routing edge as well as gradually relocates inward. When the first shade is pushed into the second shade, it was originally squeezed by the initial color. Journalism paper is released once again. This folding and also release quantity is arbitrary, resulting in the imprint of the previous covering continuing to be on the next device and the present imprint not being entirely overlapped, triggering ghosting This type of ghosting primarily occurs in both edges of the routing edge of the initial shade, and also there is no center. The solution: air-dry the paper to make the paper smoother before printing.

2. Vertical ghosting of printing ghosting

Longitudinal ghosting describes the fact that the shallow darkness shows up in the front and also back of the dots or lines in the axial instructions, as well as their settings are taken care of. The ghosts can be light or heavy, separated right into the partial and whole design.

(1). The covering can not be completely reset after each transfer, causing ghosting

Mean the pressure in between the rollers is as well large or the roller radius is not set up properly. In that instance, the rubber towel will certainly have a big variation under the action of the rubbing of the imprinting surface area, as well as it can not be totally reset after each transfer, leading to ghost pictures. Option: Fairly adjust the lining data of the printing plate cylinder and covering cylinder to make them fulfill the demands of synchronous rolling, under the property of guaranteeing ink transfer, minimize printing pressure.

(2). Ghosting caused by the blanket not being extended firmly

The blanket of rotary heat transfer calender is not tightly extended, the displacement is huge throughout the moving procedure, and also can not be reset by the tightening pressure, there are 2 scenarios when the covering is not firmly stretched: one is that the total stretch is not tight, creating a big location of the ghost; The second is that the blanket is reduced manipulated or the iron splint is not correctly fashioned, causing partial tension as well as partial ghosting. This type of ghosting primarily happens in the tracking component. Normally, the ghosting just occurs in the very first lots of sheets. Service: If the blanket is not limited as a whole, simply re-tighten; if the part is not tight, inspect whether the covering is cut manipulated, or not mounted effectively, find out the factor, and fix it.

(3). Ghosting triggered by the dislocation of the printing plate throughout the procedure as a result of the printing plate not being tightened or the printing plate broke

Remedy: Tighten up the printing plate; if the printing plate is cracked, you require to change the home plate.

heat transfer calender

3. Uneven ghosting of printing ghosting

Uneven ghosting describes the imprint ghosting (neither straight ghosting neither longitudinal ghosting) that takes place when double-diameter cylinder balanced out printing presses are in continual operation. Uneven ghosting is because of the printing press itself as well as the printing process’s procedure. The major factor for the machine is the not enough setup precision of the two pairs of double-diameter rollers. The printing process procedure troubles are mainly due to the deterioration of the tooth pads that have been made use of for a very long time, as well as the accuracy is reduced. Pay much more attention to the device’s upkeep at average times to keep the device in an excellent running state, the ghosting scenario will certainly be managed, and also the quality of the printed item will be boosted.

 

 

Today’s article is shared here, We FeiYue Digital Technology Co., Ltd mainly manages sublimation paper, inkjet printer, digital printing inks, calendering machines , and accessories. If you are interested in our products, please feel free to contact us. We will reply as soon as possible. Thanks for your browsing.

Three Normal Questions about A Heat Press Machine

Heat press machine is the machine that presses a transfer onto an imprintable substrate. Using high temperatures and heavy pressures for a certain amount of time, the transfer is permanently embedded into the product. Today’s article is going to share some common questions about a calender.

heat press machine

WHAT IS A HEAT TRANSFER?
A transfer is made up of carrier paper and inks. When heated to a certain temperature and pressed with a significant amount of pressure for a certain amount of time, the transfer inks are passed over to the imprintable material. Some inks are adhered and embedded to the surface of the material, while others (namely, sublimation) permeate the coating of the material.

Transfers can be heat pressed onto fabrics (both natural and synthetic) using standard plastisol supplier transfers, color copier, or thermal wax & ink-jet computer transfer paper. Heat transfers can also be printed onto mugs, plates, tiles, mousepads, ceramics, metals, glass, and wood. For these substrates, sublimation transfers are used. The important factor when heat pressing with sublimation transfers onto non-natural fabric substrates is to be sure the material has the proper polyester synthetic coating, as well as a UV coating if protection from the sun and other rays is an issue. For this reason, it is best to get the materials pre-coated from a supplier.

rotary heat press machine WHAT CAN I MAKE WITH A HEAT PRESS Machine?
The following are some of the far more common items often heat pressed by a calender heat transfer machine. But, the list by no means ends here.

* T-Shirts
* Caps
* Ceramic Plates
* Ceramic Tiles
* Mugs
* Mouse Pads
* Tote Bags
* Lettering
* Jigsaw Puzzles
* Wood / Metals
* Paper Memo Cubes
* Rhinestones/Crystals
* Other Misc. Fabrics & Materials

WHAT IS THE BEST HEAT PRESS Machine?
The answer to that question depends upon a variety of factors, including what products you plan to press, how much you plan to use your heat press, and even how much space you have to work with. To help you weigh the heat press options, please read our “How To Choose A Heat Press” post.

¿Cómo Cuidar La Calandra Industrial?

Una calandra Industrial es el corazón de su negocio de sublimación. Siempre debes cuidarla si quieres que te funciona bien en todo momento. La calandra requiere cierto mantenimiento para funcionar de manera eficiente, como cualquier otra máquina, y estas comprobaciones de mantenimiento deben realizarse a intervalos regulares para que la máquina funcione de manera eficiente. Tenga en cuenta que el mantenimiento adecuado extenderá la vida útil de su máquina.

la calandra industrial

1. Limpiar el Polvo de la Calandra Industrial Regularmente
El polvo acumulado puede hacer que la máquina funcione más caliente. Por lo tanto, mantenga el polvo alejado de los componentes exteriores e interiores de su calendario de prensa térmica.

2. Lubricar la Calandra Industrial
Aplique lubricante de alta temperatura y presión extrema o una grasa blanca a los pistones y varillas de su máquina de transferencia de con un hisopo de algodón o un trapo. Ayudará a que la bajada y elevación de los platos se convierta en un movimiento más suave. Solo debería necesitar hacer esto una vez al año. Por supuesto, está bien hacerlo más de una vez al año.

3. Interruptor de Parada de Emergencia
Durante el uso del proceso, el interruptor de parada de emergencia, en la calandra, debe usarse al mínimo para evitar acortar la vida útil de la cadena, el cable de remolque y la correa.

la calandra rotativa4. Compruebe la Máquina regularmente
Compruebe a menudo la válvula de seguridad de la máquina de prensado en caliente de rodillos, los cojinetes y las piezas de transmisión para asegurarse de que la acción sea sensible y fiable.

5. Reposte la Máquina de Transferencia antes de Operar
Cada vez antes de operar, la calandra rotativa en las actividades del sitio debe repostar de acuerdo con las reglas.

Nuestra empresa puede suministrar todos los tamaños de calandras, papel de transferencia de sublimación, tinta de sublimación … y así sucesivamente. Si tiene alguna pregunta, comuníquese con nosotros, nuestro equipo le proporcionará productos excelentes con un servicio al cliente superior. Gracias por su lectura. 🙂