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Rotary Heat Press Machine: Electric Heated vs. Oil Heated

A rotary heat press machine presses fabrics, non-curved objects, and pieces such as mouse pads or doormats, as large as the heat platen and table allows. This machine is available in two heating element configurations in the market—electric heated and oil heated. Each one has its own merits. Today’s article is going to share what kind of rotary heat press machine is suitable for your business?

rotary heat press machine

Electric rotary heat press machine offers a lower-cost investment, quicker warm-up and cool down simplicity, and the ability to handle most applications with ease. On the other end, oil configurations provide consistency, a variety of size options, efficiency, and the ability to better handle thicker materials.

Oil heated rotary calender transfer machines are recommended for use in large production. The cost of an oil heat press is higher than an electric of a similar drum size, so it’s not a necessary expense to make when pairing speed with most digital equipment.

calender heat press machine The true benefits of drum oil heat press machines are apparent with larger drums. Smaller oil drums, for example, those of eight inches in diameter, contain less than two cubic feet of oil but still require a longer heat up and cool down than an electric press of even larger dimensions, which turns into higher power consumption.
( Note: Drum diameters vary from eight up to 55 inches and larger. The speed of heat transfer calender is dictated by the size of the drum and consistency of the heating element. The larger the drum diameter, the faster production speeds can be achieved.)

I hope this post is helpful. Actually, our company is a manufacture of industrial heat press calender with over 10 years’ experience. Any questions, please contact us. We will try our best to provide you with the best service. Thank you for your reading.

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How to Purchase Your Best Industrial Heat Press Machine?

If you are rich and planning to start an apparel decorating business or printing business or just want to decorate your clothing; no matter which of these reasons brought you here, you will need an industrial heat press machine to make your wishes come true. A roller heat press machine handles huge loads of sublimation work, which is something you cannot compare with a non-industrial machine.

industrial heat press machine

However, if you are concerned about what will be the price, well, it usually ranges from $4500-$15500, depending on width, the diameter of the drum, speed, and so on. Some end up buying low performing machines that are too weak to provide expected results. Without acknowledgment, people end up purchasing expensive industrial heat press machines that are too big for their printing work.

Therefore, you must make sure you get the right industrial heat press machine for your customized printing purpose.

calender heat press machine

(1. Size: You should only buy a heat press machine that accommodate the size of the material you’ll be working on. If you can’t make the decision, please contact your manufacturer and they will tell you which one is best for your business.

(2. Pressure: The heat press machines need to have consistent, even heat throughout the area or inconsistent color could result. Once into the larger-format sized on a flatbed, the heaters should have at least two heated zones. One zone alone will not do an adequate job in keeping the temperature even.

(3. The Level of Expertise of The Intended User: Whoever will be involved in the use of the machine has the role to play. If you buy a heat transfer machine meant for a pro for a newbie, there’ll be problem. So also is buying a heat transfer machine for a newbie handling a professional level heat transfer machine.

(4. Weight: One way to determine the quality of a heat press machine is the weight. The heavier it is, the better. If you think the weight of a heat press transfer machine does not correspond with the size, don’t buy it.

(5. Temperature: Heat is another important feature to keep in mind, and probably the most important. The machines need to have consistent, even heat throughout the area or inconsistent color could result. Once into the larger-format sized on a flatbed, the heaters should have at least two heated zones. One zone alone will not do an adequate job in keeping the temperature even.

(6. Money: Money being an important consideration, a good rule of thumb is to buy the best heat press from a reliable manufacturer you can afford.

 

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Advantage and Disadvantages of a Heat Press Machine

The heat press machine that prints by pressure and temperature through two plates. It allows the users to control the pressure, temperature, and duration of the printing process. The process comes very convenient for garments that require specific heating and printing settings.

Usually, the upper plate provides the necessary amount of heat to imprint the design to garments. Both the plates provide enough pressure to print any design evenly. It requires 40 to 80 psi of pressure and around 400oF to sublimate designs into fabrics.

You will require vinyl or heat transfer paper and specific ink for this method. The method is ideal for on-demand small batch of printings. Many small t-shirt business individuals prefer using a heat transfer machine for convenience. It doesn’t require huge space to set up, operating the machine is relatively easy.

Heat press printing gained popularity in the textile industry due to the ability to print full-color designs and images on garments. It takes only 2 to 3 minutes or less to print each item. The duration varies depending on the design and garment.

heat press machine

Advantages of Using Heat Press Machine

  • Requires minimal technical skills to operate the machine.
  • The machine takes limited space; you can keep it in one corner of the room — no need to arrange a specific space for setting up the machine.
  • Compared to a screen printing machine, this one is less messy. It also ensures zero ink spills on t-shirts as you bring the design to the studio for printing.
  • Heat press machine is able to print high-quality, complex, and images of many colors with decent image resolutions.
  • For small businesses, it’s affordable and cost-friendly. You can use it to print a low quantity of garments.
  • The machine allows you to print on a wide variety of fabrics such as cotton, satin, synthetic, and spandex.
  • You can also print on various materials such as tiles, mugs, mousepads, umbrellas, and more.
  • Works great at pressing photographic materials.
  • Calender heat presses are affordable.

calender heat press Disadvantages of Using Heat Press Machine

  • Not appropriate for bulk printing.
  • Print tends to fade away due to continuous washing
  • Not good at printing dark t-shirts as it only suits on bright t-shirts.
  • The prints cannot be ironed.
  • Time-consuming for printing large numbers of t-shirts.
  • Laying multiple colors feel bulky and heavy on the garments.
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Safety Tips while Operating a Roller Heat Transfer Machine

Maintaining safety while operating an industrial roller heat transfer machine is crucial. When anything goes wrong, it affects the entire production. In many cases, technical fault led to devastating accidents in many industries.

Therefore, you need to take care of the safety concerns as you are working with an industrial heat press machine.roller heat transfer machine

 

  1. Power Cord

Power the calender heat press machine using the OEM cord only, which is supplied by the manufacturer. OEM cord is made for handling such an immense task. If you use third party cord and cable, it might not be able to handle the load and cause fire and electric shock.

Also, if the power cord or cable is damaged, contact the service center and replace it with OEM accessories only.

sublimation transfer machine

  1. Third-Party Accessories

When you have to use an additional power cord from third party manufacturer, make sure the total numbers of Amps of both the additional and the original power cord is the same.

If there are other devices plugged into the wall outlet, make sure you don’t exceed the ampere rating of that particular outlet.

  1. No Blockage

There should be no blockage or covering of the openings of the roller heat transfer machine chassis whatsoever. Otherwise, the blockage will cause the machine to heat-up excessively and lead to poor production performance.

  1. Make the Machine Stable

You must place the roll to roll heat transfer machine on stable ground to prevent further disturbance while operating it. If the machine is tilted to some angle, it will affect the output quality.

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Roller Heat Transfer Machine Maintenance Tips

Down below are a few tips of roller heat transfer machine that we think will be helpful for you. Continue reading if you want to maintain your roller heater press machine at ease.

roller heat transfer machine

During Operation

  1. When you turn off or shut down the roller heat press machine for a long time, pay close attention to its maintenance part. During the deactivated state, the hot roller which is coated with silicone oil, which might cause the cloth to smear with pollen pollution.
  2. If the situation demands you to retire the substrate, press the ‘reverse rotation’ switch. Press the switch further to let it run smoothly.
  3. When the operation stops, turn on the ‘timed shutdown’ switch to let the machine turn off after 60 minutes. Within the period, the machine will facilitate cooling.
  4. During an unexpected power failure, be sure to press the ‘pressure switch’ ‘loose belt switch’ and lower the pressure shaft that will allow it to move backward and separate the belt from the heated roller. It will prevent the felt belt from high-temperature damage.

roller heat press machineGeneral Maintenance

  • Be sure always to lubricate all the bearings of the heat transfer machine.
  • Regularly clean the dust from all accessories of the machine.
  • If you find dust in the circuit board as well as in the fans, considering blowing the dust with an air gun.
  • After a few months of usage, you might find the oil tank empty. Consider refueling the tank before it interrupts operation.
  • You can only refuel the tank with 3 liters of oil at a time.
  • Before starting the roller heat transfer machine, pour the fuel into the tank. Don’t heat it yet. Before heating the machine up, allow the oil flows into the bottom of the tank. Wait until the temperature reaches to check whether there is any oil in the tank or not.
  • When you use the turbine reducer, pay close attention to the instruction manual. After using it for a long time, there can be some noise.
  • Consider replacing the oil frequently. Remove and screws and release the oil and replace it with the same amount of oil. It’s recommended to replace the oil after 200 hours of working to ensure a constant flow of work.
  • If you involve the machine in long high-temperature operations, it might leak a small amount of oil; don’t freak out, it’s quite normal.
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